Product Description
Applicable products: ceramic substrate
Size: 25 inches: length, width, height, (can be customized)
36 inches: length, Width, height, (can be customized)
Standard size (3 temperature zones): W 1420*H 800*L 4450 (mm)
Weight: approx. 800kg
Color: Red Sea Blue, Japanese White J22-90A, Green Gray-002, Blue-RAL5032
Efficiency: ≤2mm (network speed 300mm/min)
Temperature fluctuation: 3-5/min, curve ±5ºC, left, middle and right deviation of the same temperature zone ±5ºC
System: PLC+HMI ( Touch type), supports data docking with production management systems such as MES
Power supply: 3P380V, 3P220V/3ø4w/50Hz, 20kW
Mesh belt offset: ± 5mm
Number of input pieces: 13 pieces/row of small substrates; 11 pieces/row of medium substrates
Service: Support customization
Warm areas can be customized according to customer needs;
Use PID+PLC+HMI temperature control to achieve a closed -loop temperature control system;
Use rock wool insulation board with a temperature resistance of 700ºC, which has a small thermal conductivity and strong thermal radiation resistance, which can effectively prevent heat penetration;
The lamps all use electrical detectors for real-time monitoring and efficient response to the operation of the temperature control components;
Equipment execution components are all controlled by motors, and data can be uploaded to different production control systems;
Machine data (such as alarms, production capacity and other OEE production parameters) can be uploaded to the customer's production control system;
The size of the equipment is 10% smaller than that of similar products in the industry, and it is better than the customer's factory layout and placement;
The maximum operating speed is as high as 320mm/min, increasing production efficiency by 15%;
The temperature control of the equipment can reach up to ±3°, and the effective time is up to 5 minutes;
The equipment supports connection to the data production management system to facilitate the upgrading and transformation of factory information production management;
Product Parameters
Thick Film Resistor Process Equipment |
No |
Process |
Equipment Name |
HOPO Equipment |
No |
Process |
Equipment Name |
HOPO Equipment |
1 |
Back conductor Print |
Printer+IR Oven+Unloader |
√ |
10 |
Printing |
Printer+IR Oven+Unloader |
√ |
C2 |
MK |
2 |
Conductor Print |
Printer+IR Oven+Unloader |
√ |
11 |
AOI |
CCD Cosmetic inspection Machine |
√ |
C1 |
Cosmetic Inspection |
3 |
High Temperature Sintering |
Loader+Furnace+Unloader |
√ |
12 |
1st breaking |
1ST Breaking Machine (strip stackers) |
√ |
850ºC |
Folded strips |
4 |
Resistor Print |
Printer+IR Oven+Unloader |
√ |
13 |
Sputtering |
Sputter MC |
√ |
R |
C3 |
(Silver Coating Machine) |
5 |
High Temperature Sintering |
Loader+Furnace+Unloader |
√ |
14 |
2nd breaking |
Folded Grain Machine |
√ |
850ºC |
Folded Grains |
6 |
First Protective Layer Printing |
Printer+IR Oven+Unloader |
√ |
15 |
White Edge Sorting |
White Edge Sorting Machine |
√ |
G1 |
16 |
Electroplating |
01005/0201 |
√ |
7 |
High Temperature Sintering |
Loader+Furnace+Unloader |
√ |
Above 0402 |
- |
600ºC |
17 |
Magnetic separation |
Magnetic separator + steel ball sorting machine |
√ |
8 |
Laser Trimming |
Laser Machine |
- |
18 |
Aging machine |
Electrical characteristics test equipment |
√ |
9 |
Second Protective Layer Printing |
Printer+IR Oven+Unloader |
√ |
19 |
Test and Package |
Test Package Machine+Punching Machine+Reeling Machine |
√ |
G2 |
20 |
FQC |
Final Quality Checking Machine |
√ |
Detailed Photos