| Customization: | Available |
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| Automatic Grade: | Automatic |
| Driven Type: | Electric |
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This equipment uses two sets of CCD as visual alignment imaging devices, and uses hardware to capture and process the center point of the Mark as the basis for cutting position. The entire cutting machine mechanism consists of a servo system of angle adjustment axis, platform movement axis and cutter axis. The imaging system is integrated through PC software, and an automatic loading and unloading system can be added to replace manual loading and unloading and manual alignment, thereby greatly improving cutting quality and efficiency. .
Ceramic substrate| Specifications of fully automatic cutting machine | |||
| Specification | specification | Function confirmation | Remark |
| Applicable product types | 01005 and above | ||
| Applicable product size | 150*150mm, 110*110mm, 75*75mm The maximum designable size is 220*220mm |
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| Applicable product thickness | ≤3mm | ||
| power supply | AC 220V/ 25A /50Hz | ||
| Air pressure | 5kg/cm² Above ( saturation pressure ) | ||
| User Interface | PC screen | ||
| Control method | PC Control | ||
| Cutting machine accuracy | ≤5 μm | ||
| Equipment cutting comprehensive accuracy | ≤ 10μm | ||
| Maximum cutting speed | 10 knives/second | ||
| Single row cutting efficiency | 3.3 knives / second (4 knives per position) | ||
| CCD Positioning | Dual-lens configuration 1X, Image resolution : 4.8 μm , FOV : 9.22 x 5.76 mm For 0402 and above products , Image resolution: 1.6 μm , FOV : 3.072 x 1.92 mm For products 0201 and below |
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| Pre-aligned CCD | Image accuracy 0.029mm, long side of field of view 160mm The maximum designable size is 220*220mm |
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| Blade inspection CCD | Line scan camera, image accuracy : 7 μm | ||
| Knife wiping function | Automatically clean the cutter, the frequency can be set according to actual usage | ||
| Automatic feeding and receiving module | Optional 50*50mm~160*160mm adjustable The maximum designable size is 220*220mm |
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| Equipment skeleton | The bottom plate is made of 50mm steel plate + 50*50*5T square tube welding, high temperature tempering, reference plane gantry precision milling, and baking paint Total weight about 800kg |
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| Y axis linear scale | Renishaw, or equivalent Accuracy: 0.5 μm |
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| DD Motor | YASKAWA, or equivalent brand Absolute accuracy ±15 seconds, repeatability ±1.3 seconds |
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| Motor Control | YASKAWA, Orientalmotor or equivalent brand | ||
| Pneumatic actuators | SMC , CKD, FASTEK or equivalent brand | ||
| Pneumatic auxiliary components | PISCO , SMC, FASTEK or equivalent brands | ||
| Dimensions | Length 1200 x width 1200 x height 1800 (mm) ( depending on the actual size ) | ||
| weight | About 1600kg | ||
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